The more I study Bosch manual and various books from real masters the more I see how commercial chiptuning fucks up dumb customers. Of course it is evolution of version 4 series with improved knowledge and more precise calculations. This is history of version 5 series of ECU remap.
SUMMARY
- the more I know the more I see how commercial chiptuning is joke
- I am also glad I grew balls and took the risk with ECU calibration by myself
- still problems with overheating
- optimizing Pedal/Driver Wish maps
- optimizing AFR
- optimizing turbocharger spooling for better transient response
- optimizing EGT limiter
- optimizing injection timing
- I finally started some intelligent version numbering instead of unnecessary jumps in major version
Changes
- screwing around with FMA in hope to increase min. Lambda 1.2 (v5.00)
- Pedal/Driver Wish maps to default
- Pedal increased fueling at 40-60% position (v5.10)
- Torque Limiter – increased fueling @ 2000 rpm
- duration maps interpolated for 70mg IQ
- Lambda maps returned to default, increased only at high revs (v5.11)
- FMA min. fuelling returned to default (it doesn’t work – possibly somewhere parallel maps)
- MAP Smoke Limiter – allow more heat at low revs for quicker turbocharger spool (v5.12)
- MAP Smoke Limiter – reducing AFR at low revs for quicker turbo spool and slowly increase AFR for optimal combustion process and less overheating (v5.13)
- Lambda maps returned to default
- Torque Limiter – slightly increased @ 1750-1900 rpm (factory clutch is rated at 400Nm)
- SOI maps optimized for increased fueling (v5.2)
- Torque Limiter – values used from Skoda Octavia vRS (uses same clutch)
- SOI maps reduced/retarded due loss of power (v5.21)
- racing style Pedal/Driver Wish for quicker engine response (v5.22)
- SOI maps advanced 0.5° (v5.23)
- EGT limiter returned to default due overheating and turbo damage (v5.24)
- MAP Smoke Limiter – AFR 18.5:1 at engine speeds <3000rpm and 19:1 >3000rpm due overheating
Vision
- how to safely increase power
- the more I know the more I return to factory calibration
- better control of overheating and avoiding another turbo failure
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